Please contact us (via WhatsApp, Hotmail, Gmail, etc) for a price quote of our turnkey dry Ramen and Hakka noodles line, fried instant Ramen noodles line and rice vermicelli production line.
Heshan® Chinese instant noodle making machine equipped with the highly accurate fryer temperature control system can produce instant ramen noodles of high quality that are comparable to brand name products such as Indomie Mi Goreng, Maggi and Nongshim. Our dry Hakka noodles and dry Ramen instant noodle factory machines with pressure steamers make dry noodles blocks of highly favorable tastes and texture after 4 or 5 minute easy cooking, while some markets prefer atmospheric procooked dry noodles and our corresponding processing lines are of the highest automation level in the trade. We also manufacture the modern pasta extruder that makes rice vermicelli noodles. Similar Heshan® extruders are also used in non-fried instant noodle making machine and we have extruders that make wheat Ramen noodles and Italian pasta. We build turnkey factories everywhere in the world and we have clients and/or agents in China, United States, India, Nigeria, Indonesia, Vietnam, Singapore, Philippines, Myanmar (Burma), Germany, Thailand, Malaysia, Pakistan, Iran, Egypt, United Kingdom, Australia, and Croatia. Please feel free to Send an Email (Gmail, Hotmail etc.) to contact our company for a price quote of our instant ramen making machine, dry noodles line, rice vermicelli production line, fried snack processing line or our other food machines.
Ramen Instant Noodle Factory Machines & Other Machines that Make Fried Instant Noodles , Fried Nigeria Chin Chin, Dried Noodles , Wet Noodles and Other Wheat Foods, Cupped/Bowled Instant Noodles Line
This is a standard flow chart of the cupped instant noodles line which can be partially altered according to specific requirement. It is compatible to the Indomie instant noodles line. It is similar to the Bag instant noodles line except the shaping of noodle.
This is a standard flow chart of the cupped instant noodle factory machines which can be partially altered according to specific requirement. It is compatible to the Indomie instant noodles line. It is similar to the Bag instant noodles line except the shaping of noodle.
Heshan® Chin Chin Production Line Home Page
Heshan provides Fully Automatic Fried Chin Chin Snack Production Line, and Turnkey Chin Chin Making Plants in Africa and around the world. Although every household knows how to make this food in their own ways the most important aspect of making chin chin by using machines is that the hygienic standards are higher.
The deep fried snack noodles are produced by the following process:
Breaking → Noodle-crumb → seasoning → Stir-frying(with sugar+season) → Forming → Cooling → Packing
Heshan® yee mee crispy fried instant noodle factory machines are mostly made of Sus304 stainless steel and are equipped with the automatic control system of international famous brands. Our lines include the two types - the raw-noodle-frying process and the pre-cooked-noodle-frying process that turn raw wheat flour into crispy, firm, smooth and tasty yee mee noodle.
Yee Mee, also called Yi Mein or Yee-Fu Noodles , which are made into a kind of golden brown, crispy, and smooth taste noodles with flour as raw material. This kind of noodles originated in Canton and is one of the famous noodles in China. These noodles are suitable to make sizzling/clay pot yee mee, Halal three delicacies(seafood) yee mee, Huafeng yee mee, Hokkien Mee, Kung Fu yee mee, and Cantonese style yee mee. People like to serve them on their birthdays, which means longevity, called them Sau mein.
Because of the similarities between Yee Mee and modern instant noodles , they have been spread all over the world, and they are especially popular in Malaysia, Japan, India and other Southeast Asian countries. They are cooked to prepare a variety of local cuisines, for example, Japenese Teriyaki noodles , Indian Mie goreng, Halal Sizzling yee mee, quick cooked yee mee, instant yee mee, fried yee mee, Malaysia yee mee, etc.
A good example of this category is an automatic heated-air-dried instant noodle making machine in Germany as is shown in the video.
Heshan Machinery Co. Ltd. provides the dried cooking instant noodles line turnkey prejects that is highly reliable and fully automatic. Please feel free to contact us for further details. One of our show case projects is an automatic heated-air-dried instant noodle making machine assembly in Germany as is shown in the slides above and the video next to this paragraph. The noodles making process includes dough processing, sheet rolling, noodle-cutting and wave-forming, steaming, noodles blocks shaping, and lastly, drying.
Non-fried bag(cup) instant noodles produced by the Heshan® instant noodle factory machine are easy-prepared within four-minute steeping in hot water; The taste of non-fried instant noodles are flexible; they retain the vitamin and other nutrition components and the minerals upto 90%. Three kinds of technologies are provided by Heshan Machinery Co., Ltd. to produce the non-fried instant noodle. You can choose one of them according to your specific situation.
Instant Noodles Line Flow-sheet:
I. Twice Steaming + Dipping + High Temperature Drying
Flour Mixing → Aging → Rolling → Steaming (I) → Dipping → Second time steaming → Cutting High Temperature–Dehydration → Hot-air Drying → Cooling → Packing
II. Cooling + Hot-air Drying
Flour Mixing → Aging → Rolling → Steaming →cutting → freezing → hot-air drying →cooling → packing
III. Microwave + Hot-air Drying
Flour Mixing → Aging → Rolling → Steaming →cutting → microwave →hot- air drying →cooling → packing
Stick noodles are dried under comparatively lower temperature than other noodles products. The noodles are hanged to dry slowly to keep the original flavor. Heshan® stick noodles processing line produces stick noodles through the following series of process by our stick noodle machines:
Mixing Machine → Feeder & Compound Rolling Machine → Continuous Rolling Machine → Putting up → Drying Machine → Putting down → Cutting Machine → Ration Weighing → Packing → Finished Products
We provide small, medium and large industrial fresh noodle making machines to make fresh instant noodle. These are assemblies of noodles maker machines. The raw fresh noodles can be packaged as the final product or steamed or boiled before packaging. This noodles processing line is compatible to the Japanese Udon Ramen machinery. in developed countries products are usually refrigerated before distribution.
Mixing Machine → Feeder & Compound Rolling Machine → Continuous Rolling Machine → Noodles Slicing Machine → Cutting Machine → Optional Cooking Machine or Steamer → Optional Freezing → Ration Weighing → Packing → Finished Products
Instant Rice Noodles Machine & Other Machines that Make Vermicelli Instant Noodles , Cellophane Noodles and Fresh Wet Rice Noodles from Rice, Corn, Bean or Potato Starch
Heshan® instant rice vermicelli machines and production line uses rice or corn, potato or bean starch as raw material and produces snow-white and flexible instant rice vermicelli. The instant rice vermicelli is so convenient that after only three minutes of cooking or steeping in hot water, it is ready for consumption with strong appetizing rice flavor. The automatic production of vermicelli through the following series of process:
Sand Removing → Milling → Rice Washing → Rice Soaking → Separating → Grinding → Pulp Filtering → Dehydrating → Steaming & Mixing → Rice Strip Extruding → Vermicelli Extruding → Cooling → Second Steaming → Cooling → Cutting → First Drying → Second Drying → Cooling → Packing → Finished Products
When corn, potato or bean starch is used as raw material, the milling unit is not required.
We are among the earliest of providers of the rice noodles factory machine and the rice stick noodles line. After the continuous rice slurry sheet is spread it steamed. Then the noodles are hanged on the hangers and dehydrated by hot air. The drying process is under comparatively lower temperature. The Heshan® Rice Stick Noodles Line produces Rice stick noodles through a series of process from semi-automatic to highly automatic:
Rice → Elevate → Rice Washing → Rice Soaking → Rice&Water Separating → Rice Milling → Filtering → Storing → quantify feed → Steaming → Drying → Cutting → Conveying → Packing
Heshan® fresh rice noodle machines automatically produce fresh rice noodles strips or rolls through a series of process shown in the flowsheet bellow. The steaming machine is the central part the the assembly of the fresh rice noodle machines, which consists of the frame, steaming pot, starch distributing pan, pulp distributing mechanism, gear box, starch pump, steam piping and diesel burner. Its features are: short operation time for well cooked rice noodles and adjustable noodles trip thickness.
The fresh rice noodles is made by the following steps:
Rice Soaking-Mixing → Wet Rice Milling → Rice Slur Filtering → Rice Slur Concoction → Rice-Pasta-Sheet Steaming → Cooling → Soft Fresh Rice Noodles Rolling Machine → Wet Rice Noodles Cutting Machine → Fresh Rice Noodles Products
This is the principal process of wet rice noodles making with versions different slightly, which are suitable to make fresh Chinese jelly noodles , hefun, cold rice noodles , etc.
One variant is the Lai rice noodles making - Firstly the rice is soaked in the soaking tanks; and then the rice is sent to the rice noodles factory machine miller to prepare a rice slurry; thirdly, the slurry is extruded from the self-heated lai rice noodles factory machine extruder to form round shaped lai rice noodles ; finally the lai noodles are cooked in a steamer, quenched in cold water after steaming and the lai noodles are ready for packaging.
This machine can make 0.3-0.8 mm thickness of Chinese Spring Roll Sheets, India Crepes, Vietnamese Chả Giò, and French Crêpes, etc.
FLOW CHART
Mixing → Feeding → Contact Roller Toasting → Cooling → Cutting → Stacking
HESHAN MACHINERY CO. LTD. provides the Rice Flour Milling Turnkey Plant that is highly reliable and fully automatic. Please feel free to contact us for further details. Like all other Heshan's food processing lines, our Rice Flour Milling Processing Lines are compact, reliable and fully automatic. First, there are Rice Soaking Tanks where the rice is soaked in water. Secondly, Vibration Conveyor - the drained wet rice is sent to the rice mill by this device. Thirdly, Pulse Dryer, this is the device to remove moisture from the rice. Fourthly, Pneumatic Sieve - the rice flour is shieved before it is sent to the secondary grinder. At last, the Flour Conveying System, the refined rice flour is conveyed to the final container for packing.
We Provide Production Lines That make Fried Snacks, Breakfast Cereal, And Corn Flakes, Conveyor System, and Packaging System And Pet Food Production Lines
Heshan® Chin Chin Production Line Home Page
Chin chin is a popular deep fried snack in nigeria as well as in the west africa. Zhanjiang Heshan Machinery Co., Ltd. is a professional producer of chin chin making assembly - fully automatic chin chin making machines and chin chin production line. Below are brief introductions on each machine unit for our chin chin production line. Chin chin mixer is in fact a double-arm mixer, which consists of equipment body, frame, mixing shaft, cylindrical or leaf-shape agitator, discharging door, water adding device, transmission as well as controlling part. Double arm chin chin mixer has helix racks on its two shafts which go alternatively and continuously from the two sides, then downwards, then to the middle and then upwards. Tangent chin chin mixer consists of two agitator blades are built apart on the common tangent. Chin chin upright aging machine is also called Disk-type Aging Machine or Disk-type Feeder. Its transmission shaft is vertical with two mixing rods in diferent lengths. The mixing rod rotates slowly and counterclockwise during operation. The disk is 250 to 300mm in height with diameter of 1000 to 1800 mm in diameter. The rotating speed of the main shaft is 5 to 8 r/min. This speed is reduced through primary gear transmission and then further reduced by the worm reduction box. The disk is without cover so that the heat is easily emitted. On the bottom of the disk while near the edge, there is a discharging hole which is adjusted by a fashboard. A safety head is installed above the discharging door. Underneath the safety head, there is a contact micro switch which is connected with the mixing motor. When the discharging door is obstructed and the block needs to be removed manually, workers have to open the safety head by hands. At this time, the micro switch will be disconnected and the mixing rod will stop working. This device can efectively avoid hands crushed by the mixing. Dehydrating and frying is a process that fries the chin chin squares in an automatic fryer. In the fryer pan with high-temperature oil. Our machines fry evenly to produce chin chin with unanimous color, no over-frying and of less oil content.
Coated Fried Peatnuts Processing Line Homepage
We provide turnkey projects of coated fried peanut snack plants, complete sets of nut coating machines and frying machines. Heshan brand centrifugal honey peanut / Japanese peanut making machines (nuts frying line) are a complete set of equipment consists of peanut coating machine, battered nuts frying machine, coated peanut frying machine and auxiliaries. These Japanese peanut machines are 100% developed and manufactured by Heshan Machinery Co., Ltd. The nuts frying line is quipped with vacuum powder feeders (2 units for each line), the complete set of Japanese peanut making machines operates in a fully sealed state without dust pollution, ensuring the uniformity of mixed material composition. Liquid supply of the coated peanut processing line is fulfilled by adopting a centrifugal method, which has the advantages of non-adhesion and non-blockage. It is sprayed into a mist, making the material adhere more evenly. Our centrifugal automatic peanut coating production line enjoys great popularity in Africa and Asia.
Breakfast Cereal Production Line Homepage
We provide turnkey projects of cereal corn flakes plants, complete sets of the corn flakes machine, wheat and rice breakfast cereal machines, the instant noodles line and other food machines, processing dryers and conveyors. With years of researching and studying the corn flakes cereal factory machine technology abroad and invested millions in the R&D of the production technology of the corn flakes cereal factory machine, Heshan Machinery Co., Ltd., one of the leading providers of China's corn flakes cereal making machine, has successfully developed the high speed double rolling corn flakes cereal factory machine and a serial of corn flakes Cereal factory machines that are compatible to the cereal factory machine used by the major cereal producers; after we produced a high speed twin-screw extruder of which the capacity is as high as 1000 kg/h.
Conveying and Packaging Homepage
The roller conveyor, the mesh conveyor, and the multi-link conveyor are widely used in dried and fried instant noodles lines and other food processing line.
On the instant noodles line, The roller conveyor, the mesh conveyor, and the multi-link conveyor are servicing the material handling, process connection, and product packaging. Check out our Heshan® YouTube Channel to find how conveyors play an important role in the instant noodles industry and other food processing processes.
The PT series pet food line is to produce nutritious pet food in various shape with soybean power as main raw material.
Eof Frying Oil Filter can remove impurities and lower the contents of oil oxidation in the fried cooking oil to improve the quality of the frying food and prolong the frying oil life. Fry oil filter machines Eof-30F/30S/80F are the best choice for frying processing of instant noodle, chips, prawn crackers, nuts, French fry, fish and meat. The fry oil filter equipment Eof-5S is specially designed for filtering Cooking Oil for restaurants, bakeries and other small scale food manufacturers for frying food processing.
Featured Heshan Machines:
This is the standard unit operation for heated-air-dried instant noodles production. It is also possible to use cabinet type dryer for small scale batch production of dry noodle. Heated-air-dried instant noodles made by this instant noodles line are sold in east Asian market are usually labeled as cooking noodle.
Our dry rice ada flake production line automatically makes rice flakes which are very convenient to prepair ada pradhaman, a traditional dessert in Kerala, India. It is especially popular during Onam Festival. Ada pradhaman is made with brown sugar, dry rice ada flake and coconut milk. It is an integral part of Onam Sadhya menu.
The filling-capping-sealing machine adopts a stainless steel body. The cup is placed, the lid is capped, and the sealing is completed in one go to meet food hygiene requirements. This machine is mainly used for sealing cups, boxes, bowls, for instant noodles , rice noodles and other food.
Learn More About The Heated-Air-Drying Proces Type Instant Noodles Line...
▶️ Watch on Heshan YouTube Channel the operation of this plant in Germany
Extraordinary Instant Noodle Factory Machines of Automatic Heated-air-drying Process
Made by Heshan Machinery Co., Ltd.
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This is the instant noodle making machine assembly that makes the standard Ramen instant noodles by steaming and deep frying process. It is compatible to the Mama, NongShim, Nissin and Indomie heinstant noodles line. The final product of this line is fried instant noodles packed in bowls. The production line processes up to 45 tons of wheat flour per day. We adopted the most up to date technology and the process is fully automatic. Only 14 operators are needed to run the whole instant noodles plant.
We are one of the earliest suppliers of rice noodle factory machines / rice vermicelli machine and rice noodle making machine assembly. Our rice noodle making machine spreads out the continuous rice pulp sheet and steam it; after aging and rice noodles slitting, hangs the noodles on a hangers and use hot air to dehydrate them. The drying process takes place in the continuous cabin type heated-air-dryer. The Heshan® rice noodle making machine produces rice noodles through a series of processes from semi-automatic to highly automated:
Flowsheet of rice noodle machines / rice vermicelli machine:
Rice → Lifting → Rice washing → Soaking → Rice water separation → Rice milling → Filtration → Storage → Quantitative feed → Cooking → Drying → Cutting → Conveying → Packaging
With Quick-Mounting Mechanism For Die Plate Assembling
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The die plates of our rice noodles extruders can be quickly disassembled and assembled from the side installation port. Most our competitors require manual removal of several screws from the bottom before the rice noodles factory machine die plate can be removed. Disassembly and assembly are very labor-intensive (it takes about 1 Hour). Our rice noodles factory machine extruders are equiped with an easy-to-pull-out die plate and a special pulling-out-mechanism that can automatically replace the rice noodles factory machine extruder die plate. The procedure can be completed in about 10 minutes. The rice noodles factory machine extruder dies are often clagged with the feed debrit so that die plate needs to be replaced regularly. Therefore, rice noodles factories urgently need to solve this problem. Our rice noodles extruders with the easy-to-pull-out die plates were developed under this situation.
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The non-fried dry hakka noodles processing line (heated-air-dried instant noodle making machine assembly), featured the batch high pressure steaming unit operation consists of the steps of dough kneading, dough setting, compound and continuous dough sheet rolling/pressing, noodles strip slitting, noodles strip length cutting and noodles block boxing, steaming tray stacking, batch pressure cooking, heated-air-drying, cooling, finally packaging. The complete set of the hakka noodles factory machine is either fully automated such as dough making and noodles strip cutting, or manually assisted mechanized operation like the loading the layer stacks of noodles tray arrays into the pressure cookers.
In the dry hokka noodles processing line, flour and water are mixed, and after automatic dough making, dough resting, compound pressing and continuous rolling to form the dough sheet, which is cut into noodles shreds and automatically put inside the plastic boxes; after stacking, they are sent into the high-pressure steamers. After steaming time for 2 or 3 Minutes, the stretchiness and flexibility of the steamed noodles are significantly increased and products are more thoroughly sterilized, extending the shelf life. After the noodles are steamed, they are placed in the metal noodles boxes, which carry the noodles into the heated-air dryer for drying. The drying time is about 40 minutes. Output capacity of one hakka noodles factory machine dryer is from 250 kg to 1200 kg per hour.
Due to the use of autoclave cooking instant ramen making machine, the degree of ɑ gelatinization is effectively improved. The product has a beautiful appearance, is slightly yellowish and semitransparent; the re-hydrated or cooked noodles have an elastic and refreshing texture; the noodles soup is not muddy and highly appetizing.
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High-temperature extrusion non-fried instant noodle making machine assembly integrates automatic dough kneading, automatic feeding, extrusion, noodles cooling and conveying, automatic strip cutting, automatic lifting and conveying. This instant noodle making machine assembly features humidification before length cutting, automatic drying, automatic noodles placement in drying boxes and automatic noodles block shaping. It is a complete set of instant noodle factory machines that automatically make non-fried instant noodles from material feeding to finished product delivery and packaging. It is an ideal choice to replace the fried instant noodle factory machines.
High-temperature extrusion instant noodles are a kind of non-fried instant noodles , which can be eaten after brewing for 3-5 minutes in hot water. Because it does not contain additives such as preservatives and edible glue, it re-hydrates well, and the noodles texture is firm. It is loved by consumers and has become one of the main products of non-fried instant noodles in China.
Raw material (flour) → Add water and stir continuously → Material conveying → Forced feeding → Self-cooked extrusion → Noodles sheet cooling and conveying → Slitting → Separate conveying → Elevating (humidification and softening) → Cut off → Drop box → Shaping → Drying → Conveying → Packaging → finished product
The main process is
Feeding → mixing → proofing → calendering → shredding → cooking → cutting → frying → air cooling → packaging → packing → storage
1. Feeding
Generally, an automatic wheat flour supply system is used, like this:
The automatic flour supply system can greatly reduce the labor intensity and increase the measurement accuracy at the same time. First look at the flour storages, which are large containers that you may see with the naked eye around many instant noodles factories:
There is a flour feeding device at the bottom of the flour bins. It is usually required to manually load the flour into a place similar to a transfer station, and then the equipment pumps the flour into the bins. Then feeds, including the different proportions of flour, starch and gluten are measured and weighed separately, and then transported to the mixer by a crew conveyors.
After passing through the inspection screen, it enters the storage bins of the production line.
2. Dough Making
After the mixed flour and starch are evenly mixed in the dough mixer, a certain amount of water containing about 2% of salt is added, and through the mechanical stirring of the dough mixer, the gluten protein particles in the wheat flour gradually absorb water and swell, and stick to each other to form a certain elasticity, extensibility, Viscous and plastic gluten network, at the same time, the starch dispersed in water at room temperature in wheat also absorbs water and swells, and is embedded in the gluten network, thus forming a wet dough with plasticity, extensibility and cohesion. Due to the requirements of the subsequent processing, it is essential that the amount of water added should be appropriate. At this time, the mixed dough is in the shape of loosely disintegrated, which forms lumps by light kneading, that can be loosened by mild twisting.
3. Sitting up of the Dough
The sitting up is to keep the dough, after kneading into a low-speed mixer for 10 minutes or longer, to improve the operability of the dough at room temperature. Through sitting up ripening, the moisture in the dough is more uniform, and penetrates into the interior of the wheat flour, so that protein and starch in the dough fully absorb water, making the gluten network more stable.
Major equipment:
a. Resting tank: the place where the mixed dough is stored and matured.
b. Stirring rod: an outer rod-shaped structure running at a low speed, which feeds the dough into the compound feeding mechanism to ensure continuous production and prevent the dough from standing still and agglomerating.
4. Compound Rolling and Continuous Calendering
Compound rolling: the loose dough passes through a feeding mechanism and is fed into the sheet rollers to form a dough sheet. The two dough sheets are combined into one dough sheet, which is called compounding. At this time, the thickness of the dough is about 5-7mm.
Continuous calendering: The compounded dough sheet cannot be directly used for cutting noodles because they are too thick, and must be thinned. Through a serial of 5-7 pairs of calendering rollers, the thickness of the dough sheet is gradually reduced to 0.5~1 mm.
5. Shredding
The dough sheet, after continuous calendering is cut into rectangular or circular fine noodles by a pair of shredding knives. There is a fine mesh belt conveyor made of stainless steel wire with adjustable conveying speed, to create corrugated waving noodles shaping. This is achieved due to the linear speed of the mesh belt is smaller than the linear speed of the noodles ; and the speed difference forces the noodles passing through subject to certain resistance and swing back and forth, distorted, and piled up into a wavy shape in which the crests stand up and the front and back crests lean against each other.
It is required that the finished noodles are with smooth surfaces, neatly wavy curves and no drawing; and the moving lanes of noodles belts shall be equal in the amount of the noodles and the noodles belts are properly separated.
6. Cooking
During the cooking process starch granules in flour absorb water and expand and break under a certain temperature and humidity; starch gelatinization takes place and the starch granules lose crystallinity. This process causes the starch to become more readily digestible.
7. Cold Water Bathing, Cutting and Folding
Cold water bathing: Cold water is sprayed on the noodles to stop cooking so that the noodles are ready for further processing
I. Cutting and folding for bagged noodles : Cut the steamed noodles into the required measurement to achieve fixed-length with designated amount of noodle. Folding: Fold the cut noodles (bag noodles ) into two layers, initially having the shape of a noodles block
The order is: Cut off → fold → spraying liquid seasoning → put into the fried bowl box
The corrugated curves of the noodles is regular, and the noodles blocks are square-shaped.
II. For cupped/bowled noodles : spraying liquid seasoning → Stretch → Cut
After the noodles are cut, there is no need to fold them, and they are put directly into the frying trays. The noodles are irregularly corrugated and the noodles blocks are round-shaped.
8. Frying or Drying
Frying is to put the quantitatively cut noodles pieces into the noodles trays of the automatic fryer to make them pass through the high-temperature oil tank continuously. Rapid vaporization, the water that originally existed in the noodles escapes quickly, makes the noodles form a porous structure, and at the same time further increasing the degree of gelatinization of the starch in the noodle. When the noodles are soaked, hot water can easily enter these micropores, Therefore, it has a very good rehydration property. On the other hand, due to the rapid drying, the gelatinization state of starch after steaming is fixed, which greatly reduces the "retrogradation" speed of instant noodles products in storage and transportation, and maintains the quality of instant noodle. Rehydration, the purpose of dehydration is to reduce water for storage.
Non-fried instant noodles are dehydrated in a heated-air-dryer instead of a fryer.
9. Air-cooling
During this process water content in noodles will further reduced when the noodles are cooled down from about 120°C to about 5°C higher than room temperature (35°C~40°C) , for subsequent packaging.
Alternative methosds
a. Blowing down from the top: After frying, the noodles blocks are cooled by air blowing down from the fan above the cooling box.
b. Air blowing upward from the bottom: After frying, the noodles blocks are cooled by air blowing upward from the blower below the cooling box. At present, this method is mostly used.
10. Packaging
The noodles blocks and seasoning sachets are sealed and packaged to prevent moisture absorption and deterioration of the products, extend the shelf life, and facilitate transportation and sales. A forks is provided in the cupped noodles package, which can be directly brewed and eaten in the cup, which is very convenient.
11. Cartoning
Nowadays many enterprises have adopted automatic cartoning machines to reduce labor intensity and increase productivity. The principle is to use the mechanical arm or the suction cup to quantitatively grab the corresponding numbers of cups or bags of noodles and put it into the carton; the carton is automatically sealed by the carton packing machine.
12. Storage
Generally, electric forklifts are used to transfer the whole board of instant noodles to the warehouse. The use of electric forklifts can reduce product pollution and environmental pollution. The stacking height of instant noodles in stock is generally set in combination with its own product packaging characteristics and storage capacity.
Generally, it is required to be dry, ventilated, avoid direct sunlight, and the temperature should be around 25 degrees Celsius.
The conveyor system is critical for the smooth operation of the automatic instant noodle making machine assembly. There are multiple stages during the instant noodles making process and different conveyors are required to transfer the material in between the instant noodle factory machines:
This is an automatic heated-air-dried instant noodle making machine assembly installed in Germany by Heshan. We provide similar lines for our clients in India, China and many other countries. Instead of using deep-frying process, easy cooking instant noodles are made by the instant noodle making machine assembly featuring dehydration of precooked noodles in the continuous hanging basket dryer or the cabinet dryer. We provide either single layer or multi-layer noodles cookers, or the high pressure cooker according to the requirement of our clients.
HESHAN® hanging basket dryer for heated-air-drying instant noodle making machine assembly, characteristics of the drying unit:
- Energy saving and low running cost
- Good drying quality
- Drying parameters are easily controllable and wide adjustable.
Dry Rice Vermicelli Machine, Rice Spaghetti Stick Noodles Line With Pressure Cooker:
This Production Line uses rice or corn, potato or bean starch as raw material and produces snow-white and Stick rice Spaghetti. The rice vermicelli is with appetizing rice flavor.
Our automatic fresh Seto rice noodles machine, lai rice noodles processing line (rice noodles machine) makes lai rice noodle. The fresh rice instant noodles machine makes fresh or frozen jelly rice noodles and rice rolls. Please Read More...
The rice stick noodles are made by the process of rice soaking, milling, slurry sheeting and steaming, cooling, drying, noodles cutting, secondary drying and packaging. Please Read More...
The Heshan® fresh rice noodles factory machine makes fresh soft rice noodles automatically. This machine makes both fresh rice noodles and fresh rice noodles rolls. Read More...
This instant noodles line is similar to the cup type instant noodles line except the different shape of the final product noodles blocks. Please Read More...
The non-fried instant noodles line is a complete set of the fine dried noodles machinery consists of the industrial noodles maker machines, also known as Ramen factory machines. Non-fried instant noodles are considered healthier. Please Read More...
Stick noodles are dried slowly in low. The final product dry noodles taste similar to fresh noodles after cooking. Please Read More...
This is an assembly of noodles maker machines, also known as the industrial egg noodles maker. The raw fresh noodles can be packaged as the final product or steamed or boiled before packaging. This noodles processing line is compatible to the Japanese Udon Ramen machinery. in developed countries products are usually refrigerated before distribution. We provide large scale modern fresh instant noodles lines as well as smaller fresh noodle machine units. Please Read More...
This is the fine dried instant rice noodles processing line that uses rice as raw material and produces snow-white and flexible instant rice vermicelli. The instant rice vermicelli is semi-transparent. We make vermicelli processing lines two types lines, namely the dried rice vermicelli instant noodle making machine assembly by Rice Noodles Extruding Process and the Dried Rice Vermicelli Instant Noodles Line by rice noodles shredding process.
Mixing fclour with water, stir and knead to make a dough. This is the first step of the process of operation on the instant noodles line.
The process of improving the quality of raw materials, the dough, with the passage of time, which is a continuation of the process of kneading.
The matured dough is rolled into a dough sheet through multiple pressing rollers, including compound rolling and and continuous rolling.
This piece of equipment is the relative rotational movement of paired cutters with concave and convex grooves with mutually meshing and equal spacing, the dough sheet are cut into longitudinal noodle.
When raw noodles are heated for a certain period of time, the starch in the noodles will be gelatinized by the heat, that is, the starch in the beta state will be transformed into the alpha state. At the same time, the protein in the raw noodles is denatured by heat. This makes the noodles become cooked. Process requirements: The alpha degree of fried instant noodles is above 85%.
Steamer is the standard instant noodles cooking machine. We provide both multi-layer steamers and single-layer steamers. Boiling cookers may also be used in fresh instant noodles making and Yee Mee instant noodles processing.
The cooked noodles coming out of the instant noodles steaming machine are cut to set lengths, folded in half to form square noodles blocks or converted into round shape; and then the noodles blocks are arranged in rows and sent to boxes, known as noodles trays to be ready to transfer to the deep frying machine or the heated air dryer.
Place the quantitatively cut noodles blocks in the closed space formed by the noodles trays with lids, and continuously pass the noodles through the high-temperature oil tank. Water in the noodles blocks is quickly vaporized, forming porous structures in the noodles ; and during the process, the gelatinization degree of the starch in noodles is stabilize, and the shape of noodles blocks are fixed; and the protein is deeply denatured, then the flavor of the noodles is improved.
Optionally the dehydration of precooked noodles takes place in the heated air dryer. It is said that hot-air-dried instant noodles are healthier than fried instant noodle. We provide advanced modern multi-layer continuous dryers witch takes much smaller space. Some processes may also use the batch operation dryer instant noodles line.
Cooling the neatly arranged noodles blocks after deep frying or hot-air drying, making the final products to be ready for packaging. This machine is the final step of the operation before packaging on the instant noodle making machine assembly.
Now the final products are ready for inspection and packaging. We provide the whole instant noodles line including the conveying and packing system. However, may also elect to purchase and install your own favorite instant noodles packaging line.
Please feel free to contact us if you are interested in our instant noodle factory machine, noodles maker machine, chin chin machine, fine dried noodles machine, egg noodles maker, the Indomie compatible noodles machine, or our Ramen machinery.
We have been developing and manufacturing food machinery since its inception in 1998, we have been working hard to reform automatic instant noodles machine and instant noodles line. We pioneered the design of a fully automated operating system for instant noodle factory machine and the instant noodles line, leading the industry into a new era.